Trust creates value
Realisation
Now, your project is being realised. Here, we are taking charge of project management, traditional monitoring tasks, schedule and cost control, and supervision of construction work, including quality control. Once your project is completed, we will also reliably support its commissioning and trial operation.
For your specialised plants, Ruppmann makes a significant contribution in advance, assuring the highest quality and adherence to deadlines. Before procurement begins, delivery specifications are carefully compiled and tracked:
- Selection of refractory materials (according to process engineering task definition)
- Supplier selection
Ruppmann takes care that only reliable and proven suppliers are involved in the implementation of your plant, so highest quality is guaranteed. To maintain the highest standards in procurement, the following measures are regularly carried out:
- Quality controls
- Factory acceptance of subsystems
Only highly trained and experienced staff carry out the assembly, particularly the installation of the incinerator systems. The assembly at Ruppmann essentially consists of the following stages:
- Setting up the construction site
- Incinerator construction (on-site or in the factory) according to relevant industry standards
- Installation of system components such as flue gas cooling and cleaning
- Piping
- Insulation
- Cabling
To ensure the smooth and timely execution of all trades on the construction site, Ruppmann coordinates the collaboration among subcontractors, ensuring they work effectively and reliably together. This includes, among other things:
- Interface coordination
- Schedule coordination
- Quality and schedule control
At Ruppmann, process control is an essential part of a comprehensive and well-proven safety strategy that protects people, property, and material assets while also minimising operational disruptions and downtime. This includes:
- Safety devices to protect the staff
- Safety systems to protect the plant and its components
- Process control to comply with regulatory requirements, particularly emission limits
After the completion of the assembly, the commissioning of the plant takes place, consisting of several phases:
- Cold Commissioning
At this stage, all actuators (drives) and sensors are first checked for correct functionality. All control processes and regulations are prepared for the following warm commissioning. - Dry Heating
In this phase, the burners are started for the first time and initially adjusted for emission-free operation. Immediately afterwards, the incinerator is heated dry according to a precisely defined temperature-time curve and closely monitored. During this process, hydraulic bonding forces in the refractory lining are being replaced by ceramic bonding forces, ensuring the incinerator achieves its full structural strength. - Warm Commissioning
At this stage, the incinerator is loaded with its designated input, and the fine-tuning of control and regulation parameters takes place. Your staff will be closely involved, gaining in-depth knowledge of the plant even before the final instruction is given. This ensures a smooth transition of plant operation until final acceptance.
In accordance with our quality management, the relevant processes are monitored throughout all phases of realisation. Continuous monitoring for actual-versus-target deviations ensures that you receive a perfect result. This builds trust!
